oil mist is mainly caused by the scattering of cutting oil and lubricating oil. oil mist can have adverse effects on the human body and the working environment, so countermeasures are essential. This article explains the causes of oil mist, its effects on the human body, environment, and factory machinery, and countermeasures.
INDEX
Causes of oil mist
- High-speed cutting and turning processes cause cutting oil to become finer.
- During cutting, cutting oil and lubricating oil become hot and evaporate.
- This is because lubricating oil gets mixed in when compressed air is produced.
oil mist refers to oil suspended in the air in particulate form. The main source is cutting and lubricating oils used in machine tools for cutting and turning operations. When a machine is operated at high speed, cutting oil and lubricating oil is scattered around the machine and floats as oil mist
In addition, there are cases where lubricating oil gets mixed in when compressed air is produced, or oil mist is generated when cutting oil becomes hot and evaporates during processing work.
Causes of "oil smoke" that require attention just like oil mist
Along with oil mist, you should also be careful of "oil smoke." Oil smoke is generated when cutting oil evaporates and decomposes due to the heat generated during processing of parts. Although the cause of its generation is different, just like oil mist, it is generated by cutting oil and lubricating oil, so measures are necessary to prevent it.
Also, be aware that oily smoke has a very small particle size and is easily released into the atmosphere.
Click here for information on how to deal with oil smoke in factoriesThe effects of generated oil mist
- Effects on the human body and health
- Impact on the work environment
- Impact on machinery and equipment
What kind of impact will the scattered oil mist have if it is left as it is? The specific impact that oil mist has on the surrounding area is explained below.
Effects on the human body and health
oil mist has various effects on the human body. Its distinctive oil mist can cause headaches and discomfort, and inhaling it can be dangerous as it can lead to respiratory and bronchial diseases.
In addition, if it gets into your eyes or on your skin, it can cause eye diseases and skin irritation. To avoid these risks, it is essential to take measures against oil mist.
Click here for information on the effects of oil mist on the human bodyImpact on the work environment
oil mist affects not only the human body but also the working environment. If left unattended, oil can adhere to the ceiling, floor, and walls of a factory, causing contamination. If the oil makes the floor slippery, it can be dangerous and lead to accidents such as tripping or slipping.
In addition, oil mist creates a haze, which reduces visibility and reduces workability and safety. Not only does it worsen the working environment, but it also poses the risk of oil mist catching fire.
Impact on machinery and equipment
oil mist can also affect machinery and equipment in factories. If oil mist gets into machine tools, panel, air conditioning equipment, etc., it can cause malfunctions, clogging air conditioning filter, corrosion of parts, and short circuits, so caution is required.
If machines are unable to operate, not only will additional maintenance costs be incurred, but the impact will be immeasurable, including reduced business productivity.
Is there a way to prevent oil mist from being generated?
Cutting oil and lubricating oil are essential for cutting work. As long as you are using machine tools that use oil in cutting processes, it is difficult to completely eliminate the generation of oil mist. However, there are ways to minimize the generation and reduce the risk.
For example, you can use lubricants that generate less oil mist, or cover areas where oil mist is generated. However, depending on the type of processing and the type of lubricant you choose, you need to be careful as cutting performance may be reduced. Also, because oil mist is made up of fine particles, even a cover cannot completely prevent it from scattering.
To take measures against oil mist while maintaining work efficiency, it is important to select mist collector that is suitable for environment and install it properly.
"mist collector" is important for oil mist countermeasures
This is a device for separating it from air.
Inhaling oil mist during production activities in factories poses a risk to employees' health, so it is dangerous if left unattended. By installing mist collector, production activities can be carried out while maintaining a clean environment.
mist collector are divided into several types depending on the mechanism by which they remove oil mist. Choose one that suits the type of work you will be doing and the cause of the mist. Also, the installation method for mist collector differs depending on the machine you will be using, so you should understand that as well.
Take appropriate measures against oil mist according to the cause
oil mist is caused by the scattering of cutting oil and lubricating oil used in machine tools. Leaving oil mist unattended can not only lead to physical discomfort, but can also have a negative impact on the work environment, machinery, and equipment. To prevent damage caused by oil mist, it is important to take appropriate measures.
If you have any concerns about oil mist countermeasures or the introduction of mist collector, please feel free to contact us using the form below.
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