Measures to prevent oil smoke and oil mist in factories not only improve safety of the working environment, but also reduce maintenance costs.
This article provides detailed information about the effects of oil smoke and oil mist on the human body in factories and countermeasures. It also introduces oil mist removal equipment that is effective in removing oil smoke and oil mist, so please take a look.
INDEX
Why is oil smoke control necessary?
Oily smoke generated in factories has an adverse effect on the human body, causing respiratory, eye, and skin diseases. Oily smoke also impairs visibility and can lead to falls, adversely affecting the working environment.
It is also known to increase the risk of electrical short circuits and fires.In terms of environment, the environmental impact is also an important issue, as it can cause a loss of heating and cooling energy due to ventilation, and oil smoke and oil mist can get into environment conditioners, reducing their energy efficiency.
Countermeasures against oil smoke are necessary from all perspectives, including the impact on the human body, the working environment, the risk of fire, and environment impact.
What causes oily smoke in the first place?
When using machine tools, the cutting oil used for lubrication and cooling can turn into oily smoke due to heat, etc. In other words, the main source of oily smoke is the scattering of cutting oil during cutting and machining operations.
In addition to oil smoke, it is also important to take measures against oil mist in factories. oil mist is generated when lubricating oil from machine tools splashes. Splashed oil can come into direct contact with the eyes or skin, posing a risk to the health of employees.
Is the measurement and countermeasures for oil smoke an obligation for "work environment measurement"?
"Work environment measurements" are measurements conducted to ensure safety and hygiene of the working environment. As of 2023, there is no legal obligation to conduct work environment measurements, and companies currently voluntarily measure and take measures to address the impact of oil smoke and oil mist.
Oil smoke and oil mist have a significant impact on the human body and environment, so even though no standards have been established, it is still advisable to take some kind of countermeasure. In fact, some companies divide their factories into areas, measure the concentration of oil smoke and oil mist, and take measures in areas with particularly high concentrations.
How to deal with oil smoke
The following are some of the measures you can take to prevent oily smoke. Here we will explain each measure in detail.
Oil type and supply amount
Review of
Machine cover
Installation
mist collector
(oil mist removal device)
Review of oil type and supply amount
A relatively easy way to deal with oil smoke is to review the type and amount of oil used. Specifically, it is effective to increase the amount of oil used or to choose an oil with high thermal stability.
Another method is to use an excellent oil on the cutting surface. By selecting the right cutting oil depending on the work material, processing method, and working environment, you can reduce friction between the machine tool and the work material and suppress the generation of oily smoke.
Installing the machine cover
Installing a machine cover is an effective way to prevent oily smoke. Installing a full cover that covers the entire machine can significantly reduce the spread of oily smoke. If it is difficult to cover the entire machine, simply installing a cover specifically for the processing point can also be effective in suppressing oily smoke.
Introduction of mist collector (oil mist removal devices)
mist collector is a device that sucks and removes oil mist from the air in a factory. By installing mist collector, you can efficiently remove oil smoke and oil mist generated by machine tools, improving the quality of the working environment.
mist collector also reduces health risks for employees, improves visibility, and prevents damage to surrounding machinery caused by oil smoke and oil mist, leading to reduced maintenance costs.
oil mist generated from water-insoluble processing oil has a small particle diameter, so if you collect it using a cyclone or disc type mist collector, you can add filter on the exhaust side to capture even the smallest particles.
In particular, Apiste 's "GME-S-Pro/eco series" allows you to change the type of filter depending on the particle size of the mist, and you can install filter to suit price and performance.
Apiste mist collector that meet customer needs
This article explains the problems of oily smoke in factories and how to deal with them. Oily smoke control is essential for protecting employee health and maintaining an efficient work environment. Take appropriate measures for your own work environment.
For inquiries regarding oil smoke countermeasures and mist collector, please contact us using the form below, so please feel free to contact us if you have any concerns.
For inquiries about mist collector click here. Download the catalog here.
