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  5. Features for PCU-F Series


Features for PCU-F Series

Pumpless and tankless structure meets a variety of needs at manufacturing sites.

Unlike conventional chillers with a built-in pump and tank, the PCU-F Series chillers employ a pumpless and tankless structure for the main unit. This structure significantly enhances design flexibility, making it possible to build optimal cooling systems that can flexibly and efficiently meet various needs when deploying new equipment or improving existing equipment.

Pumpless and tankless structure to meet a variety of needs at manufacturing sites

Unlike conventional chillers with a built-in pump and tank, the PCU-F Series chillers employ a pumpless and tankless structure for the main unit. This structure significantly enhances design flexibility, making it possible to build optimal cooling systems that can flexibly and efficiently meet various needs when deploying new equipment or improving existing equipment.

Open circuit cooling

Cooling water that circulates while in contact with the external environment is called an open circuit. When a chiller with a built-in pump and tank is used in an open circuit, it is necessary to either make the load side a closed circuit or employ indirect cooling using a heat exchanger. The PCU-F Series chiller uses a pumpless and tankless structure, so it can be used in open circuits and operated without additional measures. This simplifies the design of cooling systems and allows for flexible operation.

One-pass circuit cooling

A one-pass circuit uses cooling water only once before draining it, and is commonly used in cooling systems that utilize tap or well water. This is a type of open circuit where cooling water comes into contact with outside air, so using a chiller with a built-in pump and tank requires either sealing the load side or employing indirect cooling using a heat exchanger. PCU-F Series chillers use a pumpless and tankless structure, so no additional measures are required for operation in direct cooling even in one-pass circuits.

Auxiliary cooling for existing circuit (cooling capacity enhancement)

When cooling capacity is insufficient in an existing cooling circuit, a chiller with a built-in pump and tank requires careful attention to flow rate adjustment and piping/circuit design. However, PCU-F Series chillers can be directly inserted into existing circuits to improve cooling capacity without any additional adjustments due to its pumpless and tankless structure. This makes modification of existing cooling systems easy, and allows for flexible operation.

Temperature control using an external sensor

Chillers usually control the outlet temperature to a set temperature, but PCU-F Series chillers can perform temperature control using an external temperature sensor.

Synchronized control

Synchronized control performs control so that the set temperature is changed by synchronizing it to the temperature measured by the external temperature sensor.

Cascade control

Cascade control performs control so that the temperature of the external measurement location becomes the set temperature.

Uses non-freon-gas refrigerant, No more labor costs and time with Freon-gas.

Use non-freon-gas R1234yf refrigerant

In April 2015, Japan enacted the Fluorocarbons Recovery and Destruction Law. The law requires that operators of fluorocarbon emitting equipment observe six requirements, including regular detailed inspections and reporting leakage amounts. A revision of the law in 2020 to strengthen its provisions includes direct fines that bypass normal administrative procedures for equipment operators who commit violations of the law when discarding equipment. The PCU-NE Series uses non-freon-gas R1234yf refrigerant. Businesses are able to lower their fluorocarbon-related costs because they are exempt from the Fluorocarbons Recovery and Destruction Law and thus are not required to collect and discard of refrigerant or perform periodic inspections.

The chiller provides everything you need to monitor operation around the clock

The first player in this industry market, The PCU-NE Series with a drive recorder

The chiller records circulation water outlet temperature, the set temperature for circulation water, accumulated operating time, error date and time, and other important operation data. The chiller can record data in two minute intervals for up to one-and-a-half years. *When an error occurs, the chiller saves data in 5 second intervals from about 1 minute before the error occurred.
For more detailed analysis of operating conditions, data saved in the chiller can be transmitted via USB memory to a computer.

Time calendar function

The chiller has a time calendar. Daily circulation water temperature, error history, and other data recorded by the drive recorder can be verified at any time with the time calendar.

Measure and record external temperature

You can use the external temperature sensor to measure the temperature of an external object and record the data in the chiller. You can record chiller operation data and external temperature data with a single unit.

New user-friendly and secure basic functions

IoT compatible Modbus TCP

To meet the rising demand for IoT compatible manufacturing work floors, the chiller is ethernet compatible. Besides performing data read and write with external communication Modbus/TCP, the chiller is also MC protocol and Socket communication format compatible. The chiller has the versatility for meeting all kinds of IoT era needs, including tracking operation performance, visualizing data, and remote operation.

Example: external communication
Remote monitoring By outputting chiller circulation water outlet temperature, circulation water set temperature, external temperature, error output, and various other items, you can remotely monitor equipment operation from a PLC, touch panel, or other remote device.
Remote operation You can control every chiller function remotely because you can use the chiller control panel from a remote location.
Connect to
peripheral equipment
Along with monitoring the operation of manufacturing equipment, you can switch chiller cooling on and off, adjust circulation water temperature settings, and connect to peripheral equipment to control operation parameters.
Example: typical modes of communication
Operation Stop operation, error reset, key lock
Output Error number, circulation water set temperature, circulation water outlet temperature, external temperature, accumulated operation time
Settings Circulation water set temperature, water temperature upper/lower limit settings, timer settings, pump settings during errors, key lock settings